Skip to content
Some Waste Recycling Case Studies & Customer Success Stories
Static, Mobile & Modular Waste Recycling Projects – Customer Results
Discover how M&K’s mobile, static and modular recycling equipment boosted capacity by up to 500%, improved profitability and transformed waste processing for customers across the UK, Europe, USA and beyond. Real results from real projects
RGS Nordic Achieves 90%+ Recycling Rate with Mobile Recycling Solution
Read moreQuick Skip Hire Maximises Material Recovery with M&K C&D Recycling System
Read moreSkips R Us Maximises Biomass Production Efficiency with M&K Static Trommel System
Read moreRecycling Filter Media Saves Water Treatment Plants Money
Read moreFrom Ashes to Operations: How M&K Mobile Recycling Equipment Saved Bucks Recycling After Devastating Fire
Read morePlasterboard Recycling Solution Transforming Construction Waste into Valuable Resources
Read moreM&K Recycling Equipment Projects & Results
Circle Recycling Supercharges Waste Processing
Read moreCoopers Waste Transforms Business with M&K Recycling System
Read moreEfficient Screening of Organic Waste with M&K Trommel
Read moreM&K Waste Recycling System Increases Recycling Capacity by 500%
Read moreBlysk Transforms Waste Management with M&K’s Cutting-Edge Mobile Recycling Technology
Read moreAscot Bin Hire Transforms C&D Waste Processing Operations
Read moreMobile Recycling System Improves Profitability
Read moreStatic Waste Recycling System Increases Recycling Capacity by 80%
Read moreWaste Recycling Equipment improves Recovery & Throughput
Read moreRS514T Tracked Recycling Screen processing Construction and Demolition Waste Poland
Read moreBati Recyclage Enhances Operations with a PS212T Track Picking Station
Read moreFrequently Asked Questions
Static Systems: Custom-designed, permanent installations built to your exact specifications. Ideal for long-term operations with high throughput requirements (60,000+ tons/year). Best for facilities with secured planning permission and dedicated infrastructure.
Mobile Systems (Tracked/Wheeled/Hooklift): Self-contained units that can be relocated quickly. Perfect when planning permission is difficult, you need flexibility, or want to test operations. Includes RS514T Track Recycling Screen, PS312W Mobile Picking Station, and AS150T Track Air Density Separator.
Modular Systems: The hybrid solution combining static performance with mobile flexibility. Plug-and-play installation, no civil works required, easy to configure and finance. Examples include PS312M, AS150M, and TS625M systems
It depends on your operational needs:
- Static systems offer the highest throughput capacity and lowest cost per ton for permanent, high-volume operations (shown to increase recycling capacity by 80%)
- Mobile systems provide unmatched flexibility with no planning permission needed, allowing you to start generating revenue immediately. Coopers Waste achieved 82%+ recovery rates with mobile equipment
- Modular systems deliver higher residual values, quick installation, and the ability to expand as your business grows, making them ideal for mid-sized operations or those wanting to test before committing to static infrastructure
M&K customers report processing capacity increases ranging from 80% to 500% depending on their chosen platform and application.
Absolutely. Many M&K customers start with mobile or modular equipment to prove their business case, then transition to custom static systems once they’ve secured planning permission and long-term contracts. M&K’s engineering team can design an upgrade path that leverages your existing investment, potentially incorporating mobile units into a larger static facility. This phased approach minimizes risk while maximising returns.
One of the key advantages of M&K Mobile Recycling Equipment is that it typically does NOT require planning permission in most jurisdictions, as units are considered temporary/mobile installations rather than permanent structures. This was critical for PJ Waste Services who couldn’t secure approval for stationary equipment but achieved extraordinary results with M&K’s mobile solution. However, requirements vary by location—M&K’s team can advise on specific regulations in your area.
Yes. M&K is at the forefront of AI waste sorting integration. We design pre-sorting systems specifically optimised for AI performance, including custom conveyor systems, material conditioning equipment, and seamless integration with leading AI providers. Our expertise ensures maximum ROI from AI technology investments. As one customer noted: “M&K’s industry-leading expertise, cutting-edge products, and deep knowledge ensured that our investment in AI technology yielded the maximum returns
M&K takes a holistic, ecosystem approach to AI integration:
- AI-driven system design: Custom-designed conveyor systems for optimal AI performance
- Advanced pre-sorting technology: Material conditioning before AI sorting improves accuracy and efficiency
- Seamless integration: We work with leading AI providers to ensure perfect compatibility
- Data-driven optimization: 24/7 technical support and regular system audits
- Comprehensive support: Ongoing optimisation recommendations based on real operational data
With over 40 years of waste processing expertise, M&K bridges the gap between traditional sorting and AI technology better than AI-only providers.
Yes, M&K systems are designed for future-proofing and can be retrofitted with AI and robotic sorting technology. Our picking stations are particularly well-suited for AI integration, with conveyor speeds, belt widths, and material presentation optimized for both optical and robotic sorting. M&K’s engineering team will assess your current setup and design a cost-effective integration path.
M&K customers consistently achieve industry-leading recovery rates:
- 82%+ recovery rates – Coopers Waste Management
- 90%+ capture rates – C&D waste processing with automated systems
- 98%+ recycling rate – J Mould’s Material Recycling Facility
- 45% increase in timber recovery – Fieldman’s Waste Management
- 40% increase in non-ferrous recovery – Fieldman’s Waste Management
Actual rates vary by application (C&D, C&I, MSW, organics, etc.) and system configuration. M&K’s application specialists can provide specific performance guarantees for your waste stream.
- Reduced labour costs: Automation eliminates dangerous manual sorting positions (up to 60% labour reduction)
- Lower maintenance: Heavy-duty construction means fewer breakdowns and lower servicing costs
- Higher throughput: Process more material per shift with the same operational footprint
- Energy efficiency: VSD drives and optimised designs minimize power consumption
- Better recovery: Extract more value from each ton, reducing landfill costs
Specific cost per ton depends on your waste stream, location, labour rates, and system configuration. Contact M&K for a detailed economic analysis for your operation.
- Durability: Heavy-duty construction built for 15-20+ years of operation. One customer noted: “After 10 years of constantly sorting waste our picking line and welfare facilities are still looking impressive given the harsh environment“
- Reliability: Minimal downtime means consistent revenue. M&K’s support team works “late into the night to make sure that we were working at 100% for the morning shift“
- Serviceability: Designed for easy maintenance with readily available parts
- Support: As one customer emphasized: “Despite other R&M providers being closer to the site, I always go back to M&K… you need absolute confidence that people are going to fix it as quick as is humanly possible“
- Resale value: M&K equipment maintains strong used equipment values
- Eliminating dangerous manual sorting: Coopers Waste’s £1M M&K investment specifically eliminated hazardous hand-picking operations
- Enclosed picking stations: Climate-controlled cabins protect workers from weather, dust, and direct contact with contaminated materials
- Ergonomic design: Optimal conveyor heights and speeds reduce repetitive strain injuries
- Automated material handling: Reduces heavy lifting and exposure to sharp objects
- Fire safety: M&K’s rapid-deployment mobile systems provide critical business continuity after disasters (see Bucks Recycling case study following devastating fire)
- Compliance: Equipment meets or exceeds all EU and international safety standards
Improved safety also means lower insurance premiums and reduced workers’ compensation claims.
- Daily: Visual inspections, belt tracking checks, Screen bearing greasing (15-30 minutes)
- Weekly: Bearing greasing, screen media inspection (1-2 hours)
- Monthly: Drive system checks, hydraulic fluid levels (2-4 hours)
- Quarterly: Comprehensive inspection by M&K-trained technician
- Annual: Major service including wear part replacement
M&K offers comprehensive service packages including 24/7 support, remote diagnostics, and preventive maintenance programs. As one customer noted: “M&K’s service is brilliant… RS514T & AS150M are class-leading products.” All systems come with detailed maintenance manuals and training.
- On-site operator training: covering safe operation, daily maintenance, and troubleshooting
- Maintenance technician training: Advanced training for in-house mechanics
- Safety protocols: LOTO procedures, emergency shutdown
- Performance optimisation: How to adjust settings for different waste streams
- Ongoing support: Remote assistance, refresher courses, and new operator onboarding
Training materials are provided. M&K’s equipment is designed to be user-friendly—customers consistently praise how easy systems are to operate.
M&K is renowned for exceptional after-sales support:
- 24/7 technical support: Phone and remote diagnostics available around the clock
- Global service network: M&K-trained technicians and distributor partners worldwide
- Spare parts availability: Critical components stocked for rapid delivery
- Preventive maintenance programs: Scheduled servicing to prevent breakdowns
- Performance optimisation: Regular reviews to maximize throughput and recovery
- Remote monitoring: Proactive issue detection (available on select models)
Customer testimonial: “Despite other R&M providers being closer to the site, I always go back to M&K to provide servicing and maintenance… It’s a matter of confidence.”
M&K stands out through:
- 49+ years of expertise (established 1977) in material processig innovation
- Family business values: “I wanted to work with a family business where I actually mattered“
- Complete in-house capabilities: Design, manufacture, and support under one roof
- Proven results: Documented capacity increases of 80-500%, recovery rates of 82-98%+
- Unmatched support: “Absolute confidence… going to fix it as quick as is humanly possible“
- Innovation leadership: Multiple patents, AI integration expertise, continuous R&D
- Global reach, local service: Installations on every continent with responsive support
- Customer-centric engineering: “Nothing on the machine that doesn’t need to be there“
As customers consistently note: “M&K are just smarter and more forward thinking than the rest.”
